ZK-15 New Type Granulator For LECA Plant Light Expanded Clay Aggregate Production Equipment
Equipment Introduction:
1. Current Situation of Granulating Equipment
At present, traditional disc granulator is mainly used in the domestic ceramic sand production. The price of this kind of equipment is low, but its capacity is small, pelletization rate is low and added ingredient is required. Especially, it leads to severe dust pollution, occupies a large plant area and labor intensity is large. Under the trend of increasingly high requirements and strict management of environment and labor protection in our country, it has become an inevitable choice for the healthy development of industry to eliminate this kind of granulating equipment out of time.
2. Highly Effective and Clean Granulating System
ZK-15 granulator is composed of main hopper, reversible spiral, main measuring bin and auxiliary measuring bin, constant dosing water tank, powder recycling processor, air fan, granulating host and complete control system.
3. Sample Products of ZK-15
After 8000 times of trial production as long as six months, ZK-15 granulator developed by Henan Zhengzhou Mining Machinery Co.,Ltd. has achieved mixing uniformity of 99.9%, pelletization rate 16-80 mesh ≥ 90%,discharging every 5-10 minutes.
Advantages:
1. Energy-saving environment friendly
Advanced production process and large capacity for single production line with low heat loss. The advanced bag type dust collector, which is equipped in LECA equipment, keeps exhaust gas below 30mg/Nm3.
2. High degree of automation
Leca production line is fitted with temperature and pressure monitoring instrumentation, operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.
3. Lost investment
Based on the features of Light Expanded Clay Aggregate (LECA), double-cylinder insert type rotary kiln controls the preheating and calcination process. The energy-saving vertical preheater is equipped in LECA production line with advanced process, and reasonable design and high level technology.
Specifications:
| Specification | ZK-15 Granulator | Diameter 1.2m Disk Granulator | Diameter 1.7m Disk Granulator | Diameter 2.5m Disk Granulator | Diameter 3.2m Disk Granulator | Diameter 3.5m Disk Granulator | Diameter 4.2m Disk Granulator |
| | 1 | 4 | 1 | 50 | 1 | 20 | 1 | 12 | 1 | 6 | 1 | 4 | 1 | 3 |
| Capacity (t/h) | 2.5 | 10 | 0.2 | 10 | 0.5 | 10 | 1 | 10 | 2.5 | 10 | 2.8 | 10 | 3.5 | 10 |
| Working System(h) | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Annual Working Days (d) | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Annual Capacity(T/A) | 18000 | 72000 | 1440 | 72000 | 3600 | 72000 | 7200 | 86400 | 18000 | 72000 | 20160 | 72000 | 25200 | 72000 |
| Power(kW) | 90 | 360 | 11 | 550 | 15 | 300 | 45 | 540 | 75 | 450 | 75 | 300 | 90 | 270 |
| Electric Consumption ( kW/t) | 36 | 36 | 55 | 55 | 30 | 30 | 45 | 45 | 30 | 30 | 25 | 25 | 25.8 | 25.8 |
| Coverage(m2) | 25 | 100 | 9 | 450 | 16 | 320 | 18 | 216 | 32 | 192 | 32 | 128 | 40 | 120 |
| Product Size (mesh) | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 |
| Human Resource (People) | | 3 | | 50 | | 27 | | 24 | | 16 | | 12 | | 9 |
| Product Market Price (RMB/t) | 3800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 |
| Equipment Investment (ten thousand RMB) | 40 | 160 | 2.5 | 125 | 7 | 140 | 12 | 144 | 18 | 72 | 22 | | 28 | 84 |
| More Plant Area(m2) | | 350 | 220 | 116 | 92 | 28 | 20 |
| Workers Annual Salary (ten thousand RMB) | 10.8 | 180 | 97.2 | 86.4 | 46.8 | 32.4 | 21.6 |
| Pollution | no | serious | serious | serious | serious | serious | serious |
| Automation | Total Automation | Manual Work | Manual Work | Manual Work | Manual Work | Manual Work | Manual Work |
Product Tags:
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Highly Effective Granulation Equipment For LECA Plant Light Expanded Clay Aggregate Production Images
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